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Battery Inspection

Physical damage to the Toyota prismatic battery modules
Cracks

These modules are prone to cracks if mishandled, dropped, or due to manufacturing defects. herefore, inspect them for these obvious defects.

Heat sink of the Toyota prismatic battery module
Cleanliness of the heat sink

The walls of the battery serves a dual purpose: dissipating heat generated within the cell and maintaining the battery's structural integrity. It is crucial that the aluminum wall is clean and free of obstructions during assembly to ensure optimal performance

"Broken terminal on the Toyota hybrid battery module
Threaded Terminals integrity

If the nut is improperly installed, it can damage the threads, necessitating the use of a tap and die set to rethread it

Toyota hybrid battery module showing signs of electrolyte leakage
Electrolyte Leaks

The battery can often leak due to mishandling or manufacturing defects, leaving a prominent white mark or visible liquid bubbles on the casing.

Broken ground screw on the Toyota battery module
Broken Ground Screws

The battery ground screw is used to attach the battery to the frame. Sometimes, due to cross-threading or over-torquing, it can break. If this happens, the broken screw must be removed to properly ground the battery module and ensure overall safety.

Comparing damaged locks to intact ones for the Toyota prismatic hybrid battery
Interlocking Mechanism

Improper packing of the battery can damage it. The protruding part of the interlock may push against the battery wall and potentially puncture it.

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